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For this guide, please refer to the exploded diagram with annoted parts / Bill of Materials.
  • For this guide, please refer to the exploded diagram with annoted parts / Bill of Materials.

  • Note: Use the PDF linked diagram above, not the thumbnail provided by Dozuki.

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  • Note to self: Take some pics of the hardware bags and put them here

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  • Remove the brim on the smaller end of the arm, and the support material in the two nut traps

  • NOTE: The brim and the support material may have already been removed for you by us, when we packed your kit. but it's best to double-check.

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  • Insert 3d printed nut into ball bearing

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  • Place flat washer on M3-50mm screw

  • Place screw through 3d printed nut

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  • Insert screw into arm

  • Attach M3 nut to back side and tighten until secure and snug, but not so much that the plastic deforms.

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  • Attach ball-stud to arm

  • Secure with M3 nut. Again, tighten until secure and snug, but not so much that the plastic deforms.

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  • Insert M3 x 12mm L pan-head screw into pulley

  • Secure screw with M3 nut

  • Insert M3 12L flat head screw into opposite side of pulley

  • Secure flathead screw with M3 nut

I had to drill out a hole for the screw in red, on all my pieces, I am wondering if the source files dont actually have a hole there?

Anthony Webb - Reply

They're overhang supports, they're present in the STL file, and must be removed before/during assembly. I'll try to get the instructions updated.

Neil Jansen -

Colors for m3 flat head and it's corresponding nut (green/yellow) are swapped between the text and the pictures.

Charles Steinkuehler - Reply

Fixed!

(Dozuki doesn't like short comments apparently, this should make it long enough)

Neil Jansen -

  • Insert two M3 nuts into each orange arm, as shown in the second picture. NOTE: Only two of the holes will accept nut traps.

  • Insert two M3 x 30mm? pan-head machine screws into each orange arm. NOTE: Only insert the screws into the ROUND counter-bored holes.

  • Carefully assemble both orange arms and the black pulley as shown in the first picture. The nuts and screws are caddy-corner, so when facing each other, everything should line up nicely (nut to screw, etc).

  • NOTE: Do not fully tighten until you complete the next step

It's worth noting that 2 screws go in from one side and the other 2 from the other side. Took me some time to figure that out.

NikWest - Reply

I updated this step, I think it's much clearer now. Thanks for the comment!

Neil Jansen -

  • Insert 3d printed limit switch interruptor

  • Secure with 20mm M3 screw and nut

  • Tighten all screws

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  • Repeat this guide until you've got three assembled pulleys, as shown.

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Finish Line

8 other people completed this guide.

Neil Jansen

Member since: 12/28/2014

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25 Guides authored

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